Electromigration (EM) is a reliability concern for IC designers because a failure in the field could spell disaster as in lost human life or even bankruptcy for a consumer electronics company. In the old days of IC design we would follow a sequential and iterative design process of:
Figue 1: Open Circuit Failure
Figure 2: Short Circuit Failure
These opens and shorts in metal layers of an IC are caused when current flows and the electrons collide with metal atoms. Failure is related to the current per unit area, and as the metal atoms are moved from their lattice position it will degrade the interconnect as the resistance increases.
EM limits can be reached in the metal interconnect, or in the vias connecting metal layers. The metal interconnect width, length, height and resistivity all play a part in determining its EM limit. EDA tools for EM analysis have to take all of these complex factors into account.
Here’s an MOS device layout that has been analyzed and then colorization added to show EM passing in Green to EM failing in Red:
Figure 3: An MOS device failing EM limits
This failure was caused by where the large interconnect reached the MOS device. By changing the routing of the interconnect to be in the middle of the MOS device the EM limits are safely met:
Figure 4: An MOS device passing EM limits
Electrically-Aware EM Flow
Here’s a new flow that calculates EM viability as the interconnect is incrementally made or modified:
Figure 5: Electrically-aware IC design flow
An IC designer could use this flow in three ways:
- Manually IC layout
- Assisted EM feedback while performing IC layout
- Automatic EM enforcement
With this electrically-aware IC design flow you will see the interconnect and vias colorized in passing (Green) or failing (Red) colors as shown in figures 3 and 4. A designer could manually re-route or re-size a wire then see the results of EM analysis interactively, instead of using a batch process.
In the assisted flow the tool flags all EM violations and offers suggestions to fix each one, which can then be approved.
The old style of batch-oriented IC design and EM analysis is just to slow to converge in enough time, so the newer approach of incremental and interactive EM closure is a welcome relief in creating reliable electronic products, quickly.
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