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Intel shares jump despite massive loss as chipmaker touts ‘solid progress’ cutting costs

Whenever PG makes one of his oddball comments, I often wonder how high the cringe-factor gets on the Intel BoD. I bet he's setting new records lately.
As I mentioned before, His comments are becoming increasingly erratic. And the consequences are getting larger as more people are looking at them.

just look at the finances and what the CFO says.
 
Exactly. It seems like forever ago, but Intel only announced the depreciation change in January 2023.

Is this the just the tip of the iceberg on schedule change impacts? If 18A is the first true foundry node, I have trouble seeing how 4/3/20 are still around after 8 years.
1730480747898.png


^ this is your answer for how intel keeps intel 3 around for the long haul. i4 is basically just i3-early and 20A was basically just 18A-early to steal terminology from Samsung, or the equivalent of N5 (Apple and Huawei before they got sanctioned only) vs N5P (what everyone inclusive of Apple and Huawei would use a year after the initial ramp with TSMC's select early customers) in TSMC terminology. They also claimed in early 2023 that they got a billion dollar plus datacenter/edge client on intel 3 (or more likely in current terminology intel 3-E or PT). Either way, external foundry or not; base dies, chipsets, and storage controllers are respectable wafer volume parts with long contract lifecycles. Disaggregation might also make it so intel 3 is "relevant" for a longer period of time.
 
- Intel 4 is still using SAQP. Do we know, if this is also true for i3?
- i3 seems to be quite ok process (judging by Xeons), so why are there no external customers? Are tools and PDK not ready? Is there not enough capacity? Too expensive?
Intel 3 is supposed to be a foundry node, so if there was a customer, Pat would be all over it.
 
- Intel 4 is still using SAQP. Do we know, if this is also true for i3?
- i3 seems to be quite ok process (judging by Xeons), so why are there no external customers? Are tools and PDK not ready? Is there not enough capacity? Too expensive?
Intel 3 is supposed to be a foundry node, so if there was a customer, Pat would be all over it.
I guess it is because the features are not ready for external demand. They intend to make intel 3 a long lasting node though, planning to offer several variants on Intel 3, Intel 3T, 3E, 3PT, etc.
 
- Intel 4 is still using SAQP. Do we know, if this is also true for i3?
Yes Intel says they use SAPQ for those nodes. At VLSI intel said the main application of EUV in the BEOL was for greatly simplifying blocks/cuts, via patterning, and the medium pitch metal layers. 30nm M0 is also too tight to comfortably do EUV direct print. So Intel would either need to do EUV SAPD from a 60nm backbone or SALELE (something Intel hasn't ever done before). For their 28nm and below metal layers TSMC does EUV SALELE. For theirs I think Samsung does SALELE too, but from my memory of the images of 4LPE M0 I have seen I dont recall seeing the tell tale signs of SALELE.
- i3 seems to be quite ok process (judging by Xeons), so why are there no external customers? Are tools and PDK not ready? Is there not enough capacity? Too expensive?
Keep in mind the timeframe of foundry engagements and chip design. Intel claims RPL took 3.5 years to go from PowerPoint to launch and how this is the fastest CCG has ever gone from design to launch. RPL was just ADL with some mobile power saving improvements, more cache, and using the latest Intel 7 process revision. Just imagine how long the design cycle is for non derivative programs like say snapdragon X elite or Nvidia Blackwell. When Intel announced they were doing a foundry push the fabless ecosystem and customers would have already been working on enabling work with TSMC on N2, N3 contracts had long since been signed with red ink, and N5 products were in HVM/qualification. For perspective TSMC claims that they developed processes in around 5 years during the old days and that now it takes them 7 years to develop a process. So even if Intel 3 and to a lesser extent 18A had always been intended as a foundry nodes and had huge ecosystems building from the day Intel started process definition TSMC was always going to win the lion's share of 5, 3, and 2nm contracts because people had hitched their wagons to TSMC before foundry was even a thing.

There is also the unknown quantity angle. Who in their right mind would hitch their wagon to Intel 3 after Intel just finished negotiating massive contracts with TSMC in a pivot to a fab/investment-lite business model. At least with Samsung you know what you are getting.

I think the best Intel can do on Intel 3 (from the external end of things anyhow) is work to sell their high performance 5nm class node with 3nm class HP logic/analog density to a small subset of customers with similar goals or needs to Intel's internal needs (base dies and chipsets) and then port/tweak whatever those customers need (assuming the ROI makes sense). Which seems to be exactly what 3-PT is. By the time Intel starts moving chipsets and base dies to like 18A and or 14A in the 2030s or whatever, hope that enough of an ecosystem has developed around 3 that Fab34/44 can be filled predominantly on external business. Worst case scenario you partially convert Ireland to 18A. Not ideal but not too bad.

Intel 3 is supposed to be a foundry node, so if there was a customer, Pat would be all over it.
He did, look at their old earnings calls. You can't just talk about it all the time. Same with the customer who put down an 18A prepay. Investors don't care about what you did. They care about what have you done for me lately; and that means what new customers did you sign. They also are looking for any and all 18A news as that is supposed to be Intel's overhauling TSMC moment (at least from a process technology and HPC power performance perspective).
 
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Regardless, if Intel 18A gets to high volume by the end of next year, that's a hugely improved position with respect to leading edge node capability vs. 2020.

As the CFO has stated multiple times... and I have stated. 18A will NOT be in high volume at the end of 2025. That is not even planned. In this context, high volume is defined by me to be >25K wafers per month of Production (more than half a fab). 18A is a 2026-2027 impactor. It will add a lot of costs but not much revenue in 2025 per the CFO

It will be ramping up some but the Intel products will be in low volume and the external products are just sampling. If Panther Lake and Clearwater forest are LAUNCHED in 1H 2025, this could change. The Plan today is that they both launch in 2H 2025
 
As the CFO has stated multiple times... and I have stated. 18A will NOT be in high volume at the end of 2025. That is not even planned. In this context, high volume is defined by me to be >25K wafers per month of Production (more than half a fab). 18A is a 2026-2027 impactor. It will add a lot of costs but not much revenue in 2025 per the CFO

It will be ramping up some but the Intel products will be in low volume and the external products are just sampling. If Panther Lake and Clearwater forest are LAUNCHED in 1H 2025, this could change. The Plan today is that they both launch in 2H 2025

Which puts 18A on par if not a little bit behind the TSMC N2 Family:

1730491752248.png
 
As the CFO has stated multiple times... and I have stated. 18A will NOT be in high volume at the end of 2025. That is not even planned. In this context, high volume is defined by me to be >25K wafers per month of Production (more than half a fab). 18A is a 2026-2027 impactor. It will add a lot of costs but not much revenue in 2025 per the CFO

It will be ramping up some but the Intel products will be in low volume and the external products are just sampling. If Panther Lake and Clearwater forest are LAUNCHED in 1H 2025, this could change. The Plan today is that they both launch in 2H 2025
Just curious - did Meteor Lake ever hit 25K wafers per month?
 
Intel did literally say that. Even just logically this should be obvious. Good example is M0 patterning. On Intel 7 that is 40nm (if memory serves) and done with spacer based pitch division. Okay sounds doable with dry DUV (160nm core feature) and with way more etch, dep, polish, and metrology tools to form the same feature. Intel talked about 18A using direct print EUV for fine pitch metal layers at SPIE. There is simply no way to carry over all of that extra dry DUV tools and extra supporting hardware. Also what tooling is "the best" is now different because what you are doing is different. That SAPQ process would presumably have to deal with much greater aspect ratios and very different hard masks and chemistries.

Another good public example is Co metal lines vs Cu metal lines with a Co liner. Intel 4 and GF 7LP papers have both shown that for metal lines that the hybrid approach offers superior performance AND acceptable EM lifetime. Even TSMC and Samsung were using this at their 16/14nm. But because Intel was on their island they did their process the Intel way on the Intel tooling rather than using what the industry conscience said was the most effective process/tooling combo. I have to imagine there are tons of other examples of different process segments where Intel in their isolation from the rest of the industry/vendors was doing something suboptimal from what others eventually figured out.

A final example is that 18A and beyond are GAA and BSPDN processes. Both introduce tons of brand new process modules and obsolete others. An example that immediately comes to mind is W fill of the RMG. I would assume CVD W is the most common way to fill it given you don't need to worry about shadowing, complex topologies, and that it is much faster than ALD. For GAA you have to fill W in places that can't be seen from above and I have to assume W fill would need to move to ALD W. I don't know enough about ALD to say for sure, but the complex 3D geometry might make it so PE ALD doesn't work and you need to do some low T thermal ALD to get inside all of those nooks and crannies.

Not really relevant since TSMC rarely converts fabs to newer process technologies. I also suspect that high tool reuse mostly occurs for sister nodes. ie 20nm/16FF, 10FF/N7, and N5/N3E. When you have to buy new equipment for your brand new fab anyways it makes no sense to use the old tooling unless it can do the job just as well for cheaper. Obviously in the world of memory or Intel's old pre foundry world, you want to maximize reuse. But TSMC'S business model doesn't heavily incentivise tool reuse outside of when process nodes don't have long decade plus volume tails.


My understanding is that you can't change depreciation schedule mid life. Intel 7 would have been ramped up in the 2019-2021 timeframe (pre depreciation schedule change). If most of that equipment was on the 8 year timeline I suspect the write down number would have been a lot larger. As is, most intel 7 tooling should have been near the end of their depreciation lifetimes.


Yes, a company can change the depreciation schedule mid-way through an asset's life, as long as the CPA/auditors approve it. Another consideration is the impact on taxes. Accounting calculations based on GAAP/IFRS may not align with those used by tax authorities, and they are allowed to be different.

In general, a longer depreciation schedule could increase a company’s tax liabilities due to reduced expenses. But in Intel's case, taxes aren’t the primary concern because the company is expecting large losses for the coming years. Intel’s Q3 2024 earnings report clearly shows that Intel is recording all kinds of charges and losses now to prepare for the future, such as tax liabilities and tax credits. Right now, Intel's biggest concerns are cash flow and shrinking revenue—not potential tax obligations.

Additionally, the CHIPS Act tax credit scheme may significantly reduce Intel’s taxes, if any.

Sounds smart, right? Not really.

Consider this: if Intel and TSMC each bought the same model of EUV machine and began using it simultaneously in Arizona. After five years of depreciation, TSMC would have almost no remaining machine cost or small cost to consider in pricing its services. But five years in, Intel would still have three more years of depreciation for the same EUV machine in its cost structure. This would put Intel at a disadvantage in terms of pricing competitiveness. But as long as Intel’s financials look better today, who cares about five years from now?

Five years later, most of the top Intel executives making decisions today will probably have happily retired by then.
 
You are absolutely right. In its earnings call, Pat G actually used word "head to head" competition instead of "leadership" to describe 18A's position.

18A will be competing with N2P and N2X, not just the vanilla N2 SoC version. Interesting times.
 
Just curious - did Meteor Lake ever hit 25K wafers per month?successful gro
nope... it never hit high volume (the math is easy BTW)... thats why Pat stated the margins are down and Intel4 costs way over forecast on the Q2 Call.

Intel needs huge foundry and all chips internal to break even and survive. but they had to give up on 20A as it wasnt cost effective to ramp it based on volume.

Let see if Intel can get a fabs worth of foundry customers by end of 2026 ....
 
Just pop-up a question: if we use the same definition as PG did, from 2021-2024, how many nodes tsmc delivered in 4 years? Will it be 9N4Y? or just N3/N4/N6 3 nodes?
By TSMC's metric of at least a 2% PPA improvement counting as a node, TSMC has done 6N4Y (N5P, N4, N4P, N3B, N3E, N3P) during the same period of intel's 5N4Y. By Intel's metric of anything with a greater than 10% PPA improvement counting as a node, TSMC has done 3N4Y (N5 -> N4P, N4P -> N3B, and N3B -> N3P).

By the patent pending Nghanayem metric of "any process with major process flow changes counts as a node" I would call it 2N4Y for TSMC (N3B and N3E with it's completely reworked FEOL process) and 2N4Y (intel 4 and 18A) for intel. If you feel like a PPA amount should also be attached to it, a 1.3-1.5x PPA improvement seems reasonable as the minimum bar to clear. 1.3x PPA is what TSMC touts for N2, and it would feel weird to call anything less "a full process node" even in this day and age. With that said, I don't even know how you could make major process flow changes just to get say a 10% PPA improvement, unless your deliberate goal was to waste money and make changes that didn't even do anything. So I doubt that 1.3-1.5x PPA clause will need to be used very often to call if a process is a full node or not. The only examples that come to mind is when Samsung swapped out their 32/28nm process from a gate first to a RMG process, when TSMC moved their 32/28nm to RMG and canceled their poly Si version because it would have been terrible, and the previously mentioned FEOL rework of N3B to make N3E and sidestep their issues with SAC and self-aligned-gate-endcaps.
 
I never quite got why Intel do not use their own 7nm process for the I/O die instead of outsourcing it to TSMC. That is lame as heck. Are the economics of Intel 7 that bad? Other than the Foveros base tiles what other uses for DUV will continue moving forward with new products?
 
I never quite got why Intel do not use their own 7nm process for the I/O die instead of outsourcing it to TSMC.
I already said the choice to not use intel 7 was made while intel fabs were overloaded and CCG thought they would stay that way for years since they thought pandemic era growth would continue linearly indefinitely. With the information at the time (2018-2019) intel products did not think intel's factory network would have the capacity to support PCDs and PCHs while simultaneously running CPUs out of the same fabs. Of course the TAM was smaller than predicted, intel increased AI PC's share of the product mix faster than expected, intel's marketshare is lower than products expected it to be, and in a couple of years time intel would also chose to outsource their leading edge wafers. Chipset volume would have been good, but it is way to late too change it now.
That is lame as heck. Are the economics of Intel 7 that bad?
Yes, intel said the GM on intel 7 wafers sold at fair market prices was single digit.
Other than the Foveros base tiles what other uses for DUV will continue moving forward with new products?
Only passive foveros dies don't use EUV, active base die foveros is on intel 3-T/PT. Other than passive foveros there are EMIB dies, the odd new Altera Agilex FPGA, and that is about all I can think of for brand new currently unreleased products on DUV nodes. Intel products doesn't really have a use for old processes nodes other than for chipset standalone/co-packaged dies. Unlike Samsung's design arm who does analog/power stuff, RF, CMOS image sensors, etc. so they (Samsung) have many uses for old logic process nodes.
 

At 17:33, they mentioned two new 18A customers are after compute. PM suggested whether they could be Nvidia, Marvel, etc. They said they have inside information but cannot review it in public.
 
I never quite got why Intel do not use their own 7nm process for the I/O die instead of outsourcing it to TSMC. That is lame as heck. Are the economics of Intel 7 that bad? Other than the Foveros base tiles what other uses for DUV will continue moving forward with new products?
Intel 7 is used for the base die for Granite Rapids and Sierra Forrest. Also the upcoming Clearwater Forrest will have IO tile on Intel 7.
 
intel foundry wont have any meaningful revenue until 2026. fab52 will not be shipping any revenue wafers until end of 2025.... probably 2026. intel will not be running full loop 18a wafers in arizona in 1h 2025. was 20a delivered or cancelled?

these public statements are becoming more and more erratic
The development factory in D1 should be ramping and running volume on 18A before the Arizona fab begins to ramp to support the Panther Lake and Clearwater Forest launches. It will probably only be in the 8-10K wafers per month, but that is still revenue. I guess it depends on what you call meaningful. But I think everything Intel does to plug the gaping hole in the bottom of the Foundry bucket counts.
 
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