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Intel 18A "too good" but design lags

18A certainly looks like (from the PPA specifications I have heard) a very good node.

My concerns for Intel is in the business aspect. The equipment and process are horrendously expensive.

Additionally, Intel is likely still ill-equipped (compared to TSMC) to on-board customers, and provide them with effective design tools (ones they are familiar with) for moving or creating new designs with.

.... and even if all of this is overcome, Intel is paying the price for developing this process and the tools now while the pay-off is still ~2 years away. Meanwhile, Intel pays for the new equipment, and pays for TSMC to make its high end tiles, the entire time. Even once 18A is up and running, it will take time for Intel to move away from TSMC making the financial pain last even longer.

Finally, my biggest question is if a single chip producer can continue to fund its own foundry as the cost of new nodes grows exponentially. Intel has had a strategy of maintaining industry domination though maintaining a 1 to 2 node advantage over everyone else. This clearly can not continue. Even if 18A is all that, I still have to wonder how it fares against N2. It is certainly not going to be the "night-and-day" difference Intel built its success on over the last 40 years.
 
18A certainly looks like (from the PPA specifications I have heard) a very good node.

My concerns for Intel is in the business aspect. The equipment and process are horrendously expensive.

This is the perfect summary. Obviously Intel is talented enough to create a leading process. But you need volume and cost effectiveness to have it make sense.

Will Intel see foundry losses disappear when 18A comes up? Will they only lose $5B in 2025? They also have obligations to SCIP investors.

From our model, Its not clear how Intel can break even while developing and ramping new technologies and fabs.
 
This is the perfect summary. Obviously Intel is talented enough to create a leading process. But you need volume and cost effectiveness to have it make sense.

Will Intel see foundry losses disappear when 18A comes up? Will they only lose $5B in 2025? They also have obligations to SCIP investors.

From our model, Its not clear how Intel can break even while developing and ramping new technologies and fabs.
They have to onboard external customers and the best way is custom design chips like Amazon they need Money if not Nvidia than big CSPs that are driving Nvidia that is the bet that has a big chance IMO there is no other way
thoughts?
 
Does Intel 18A look to be a solid step forward vs. the various TSMC N3 flavors in terms of transistor performance? (and maybe efficiency), or has it been 'dialed back' a bit since original plan?
 
Finally, my biggest question is if a single chip producer can continue to fund its own foundry as the cost of new nodes grows exponentially. Intel has had a strategy of maintaining industry domination though maintaining a 1 to 2 node advantage over everyone else. This clearly can not continue. Even if 18A is all that, I still have to wonder how it fares against N2. It is certainly not going to be the "night-and-day" difference Intel built its success on over the last 40 years.

We're also at a point where it takes like 3 (or more) nodes today to gain the "performance" of 1 node in the past. I don't think a one node advantage means THAT much today for commodity hardware.
 
A lot of technology looks really good in the lab or in R&D, it's only when you try to manufacture them at scale where you see all the flaws.

Everything I have heard recently about Intel 18A is very good and the ecosystem is ready. Customers are engaged and the NOT TSMC market is anxiously awaiting silicon. Intel will be presenting/attending at IEDM next month. We will write more about it then.
 
Nice details for ISSCC 2025 TSMC N2 vs 18A
GdS0fbTWEAAe2Bt.png

How did they thought of putting inverse details one is presenting density one is presenting SRAM size 🤣
 
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Finally, my biggest question is if a single chip producer can continue to fund its own foundry as the cost of new nodes grows exponentially. Intel has had a strategy of maintaining industry domination though maintaining a 1 to 2 node advantage over everyone else. This clearly can not continue. Even if 18A is all that, I still have to wonder how it fares against N2. It is certainly not going to be the "night-and-day" difference Intel built its success on over the last 40 years.

I do not believe intel will dominate the foundry business anytime soon, if at all. The semiconductor industry needs a second source for leading edge processes and the US needs manufacturing here in the US. As long as Intel Foundry has a competitive offering they are in business. The second source bar is pretty low right now with Samsung so there is plenty of opportunity.

From what I have heard Intel 18A is somewhere between TSMC N3X and N2 in regards to PDK evaluations. I'm sure PPT slides will state it differently.
 
From what I have heard Intel 18A is somewhere between TSMC N3X and N2 in regards to PDK evaluations. I'm sure PPT slides will state it differently.
Would you expand on this a little bit -- by PDK evaluations -- does that mean maturity of the PDK itself, or people who have access to the PDKs are thinking that the performance characteristics of 18A will place it somewhere inbetween the two? Something else?

(I assume Intel's PDK maturity is always less than that of TSMC, but..) Thanks!
 
They have to onboard external customers and the best way is custom design chips like Amazon they need Money if not Nvidia than big CSPs that are driving Nvidia that is the bet that has a big chance IMO there is no other way
thoughts?
they need any customer they can get. As the CFO said, No one is going to change major supplier to Intel right away. They will do smaller projects and be backup and see how they do. After one win, they can move forward..... this means Intel has to have a lot of small projects in 2026 to have big projects in 2028.
 
Would you expand on this a little bit -- by PDK evaluations -- does that mean maturity of the PDK itself, or people who have access to the PDKs are thinking that the performance characteristics of 18A will place it somewhere inbetween the two? Something else?

(I assume Intel's PDK maturity is always less than that of TSMC, but..) Thanks!

Not maturity, performance and area.
 
I do not believe intel will dominate the foundry business anytime soon, if at all. The semiconductor industry needs a second source for leading edge processes and the US needs manufacturing here in the US. As long as Intel Foundry has a competitive offering they are in business. The second source bar is pretty low right now with Samsung so there is plenty of opportunity.

From what I have heard Intel 18A is somewhere between TSMC N3X and N2 in regards to PDK evaluations. I'm sure PPT slides will state it differently.
I agree. Also to @Xebec statement, new nodes today are not at all like the new nodes of 20 years ago. The strategy of relying on a large advantage in process technology (as Intel has done in the past) for maintaining a superior processor product seems like a losing one today.

I do agree that Samsung has made Intel's job much easier, and Intel will most certainly be able to meet that bar IMO.

From what I have heard, read, and picked up here and other places, it was my understanding that 18A may well have higher clock speed potential than N2, but that the density may well be limited to figures more like N3X or even N3E.

I do wonder however, if those density figures include the increased density allowed by BSPD in the chip overall, or if it is purely a transistor metric? If it is just a transistor metric, then we need a new metric to account for things other than strict lithography performance figures!

Regardless, new nodes today are both God awful expensive to purchase the equipment for as well as being God awful expensive to produce chips with. It seems insane to believe the progression can continue and be financially viable.
 
According to Intel's slide, the cost of 18A is on par with tsmc :sneaky:
View attachment 2501

According to this graph, Intel has been the industry leader in advanced packaging since at least the Intel 7 node. However, it is unclear which packaging technologies Intel is referring to or comparing against. Besides Amazon and Intel itself, are there any other customers utilizing Intel's advanced packaging?

In terms of wafer cost, this graph suggests that Intel believes its 14A node will achieve better cost efficiency than TSMC's. However, it is unclear which TSMC node Intel is using as a benchmark. I find it unlikely that Intel can reliably predict cost superiority so far in advance for a node, whether Intel's or TSMC's, that is still three or more years away from high volume production.
 
From what I have heard Intel 18A is somewhere between TSMC N3X and N2 in regards to PDK evaluations. I'm sure PPT slides will state it differently.
Shockingly, intel and TSMC seem to have shockingly consistent messaging on the matter:
TSMC's comment that N3P wouldn't be better than 18A, but that N2 would definitely would be the "most advanced process when it comes out"

After thinking about the nebulous chart and intel's comment that they are comparing to "the most advanced non intel process available at the time". I think that the first symbol might be comparing to N3P and the second might be comparing to N2? Even if it is only comparing to N3P, I think it still tells the same story of better than N3-anything doesn't quite match up to N2 but with a 3-5Q TTM lead.

Intel hits their 2021 called shot of "unquestioned power-performance leadership in 2025", and seemingly even unquestioned PPA leadership in 2025. Meanwhile, TSMC strikes back in 2026 when the first N2 chips become commercially available. Then for our third feature film, "Return of the LTD" 14A and A16 duke it out. Given the partial BSPDN implementation on A16, it is hard to imagine how 14A doesn't once again seize the leadership position without it actually being less than a 10% area reduction.

With that said, there is still plenty of time for intel and TSMC to sling mud at each other on data light PPT slides or with CEO comments. ;)

Nice details for ISSCC 2025 TSMC N2 vs 18A
View attachment 2498
How did they thought of putting inverse details one is presenting density one is presenting SRAM size 🤣
For reference, intel says their intel 4 6T SRAM was 0.024 um^2 (14.3% density boost for 18A). The 18A value is also the same as the reported/measured SRAM bitcell for N3E and the measured SRAM bitcell on A17-pro.
Wondering if the TSMC SRAM is a complete SRAM with interconnect and decoders / sense amps vs Intel only highlighting the base cell size ? If it's just the reciprocal, Intel comes to 47.6Mb/mm^2.
They are not inversely proportional. As you guessed, TSMC is talking about the whole kit and caboodle (as the SRAM density boost is likely more modest without the logic/design enhancements TSMC did on N2).

According to this graph, Intel has been the industry leader in advanced packaging since at least the Intel 7 node. However, it is unclear which packaging technologies Intel is referring to or comparing against.
From a volume perspective, I wouldn't be shocked if you told me they are the industry leader. Think of all of those Altera FPGAs, SPR, EMR, GNR, SRF, PVC, MTL, ARL, and LNLs. Intel said they were on track for what, like, 50-60M AI PCs in 2024? Let's call it maybe 10-20M Xeons with advanced packaging (since the low core count SPR/EMR are monolithic) and 5M FPGAs. I have a hard time imagining that NVIDIA AI chip + AMD AI chip + the MAX versions of Apple's Mx line + AMD's V-cache derivatives of their mainstream CPUs is much bigger (if it even is bigger) than 65-85M units per year. And that is assuming that all of that advanced packaging is being down on COWS/SOIC. I have to assume that a decent chunk of those 2.5D chips (everything that isn't the V-cache stuff) is being multi-sourced with OSATs as AMKOR and ASE group all have COWOS equivalents. Heck, I think I remember seeing ASE talk about how their 2.5D silicon interposer is drop in compatible with COWOS.

As for technology, as I said before, I think it is more nuanced than intel or TSMC let on. For 2.5D I think intel is clearly ahead. The silicon bridge approach is scalable to even larger package sizes and lower cost than the full size base die approach of COWOS. With EMIB your limit for how big you can go is practically just what your packaging substrate can handle. Considering TSMC is pushing their silicon bridge derivative of COWOS as the future and NVIDIA blackwell is using bridges instead of large base dies, TSMC seems to agree that the EMIB approach is simply superior. As for the 3D logic on logic stacking stuff, while intel was doing active base die fovros before SOIC was a thing, it is undeniable that TSMC has pulled ahead. V-cache launched in 2022 and only in 2025 is intel finally catching up by scaling from 45 solder bonds -> 9 micron Cu hybrid bonding and offering a more advanced base die in intel 3-T/3-PT that competes nicely with N5 base dies rather than a low density process like 22FFL/i16. To add insult to injury, if memory serves, TSMC is supposed to go from 9 -> 3 micron around then. So TSMC's lead on logic on logic stacking seems secure for the foreseeable future.

Intel claims they have best in class advanced package sort/test, know good die pre-assembly, and best in industry assembly yields as differentiation. But I am nowhere near qualified enough to say if that claim holds any water. Seems plausible I suppose if they got PVC out. To this day, I don't think there is any chip anywhere near as complex as that (and for good reason ;)), and I think it will be a long time until we see another chip that tops that on sheer absurdity.

TLDR I think intel could argue they are the leader, but I wouldn't call it "unquestioned". What is for sure indisputable, is that intel has a leadership position in advanced packaging (emthesis on the a).
Besides Amazon and Intel itself, are there any other customers utilizing Intel's advanced packaging?
Yes. At this point, I think intel has signed like 8 nonpublic advanced assembly/test customers. If memory serves, they said they were about to start production for one or maybe two (can't remember) new 2.5D customer recently (but I could be wrong and this could be wrong). There were also rumors last year that NVIDIA is dual sourcing H100 assembly with intel.
 
I'm not sure what you mean by "partial BSPDN" on A16 -- AFAIK it's at least technically comparable to 18A and possibly ahead, though the devil is in the details.

Whether 18A has a clock speed advantage and N2 a power/area one will very much depend on which libraries (and whose!) are used for the comparison, since nanosheet transistor physics are going to be similar for both.

I've looked at the N2 libraries and there are a vast number ranging from a small/low drive "mobile" one through a taller "HPC" one, with each also having various different configurations including double-row cells. I'd be very surprised if somewhere in there aren't libraries similar to the 18A ones -- but Intel traditionally targets maximum speed for benchmarks and TSMC traditionally target low power/high density, so it's difficult to know whether PPA comparisons were apples-to-apples.

(and I've also seen figures from a big external IP supplier -- who probably invest more in library development than TSMC does, as I expect Intel does -- showing that their N2 libraries have up to 10% better PPA than TSMC's own).

There's also the added complication that 18A uses BSPD and TSMC have delayed this until A16, but again the advantages of BSPD are heavily reliant on the use case, with significant PPA improvements where there is a dense power grid but not in many devices where there isn't (I've seen the N2/A16 benchmarks) -- as a CPU specialist I would expect Intel to have benchmarked 18A using this case because it makes their process look good... :)
 
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