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The United States' NSTC EUV Accelerator is coming to Albany

Daniel Nenni

Admin
Staff member
The U.S. Department of Commerce announced that NY CREATES’s Albany NanoTech Complex, where IBM is a key partner, will house the NSTC EUV Accelerator, a key facility that will help secure leading-edge semiconductor research, development, and manufacturing in North America.

image

The Albany NanoTech Complex in New York.

IBM Research has already shown the first working proof point using High NA EUV lithography. Read more about our latest breakthrough on the pathway to sub-2 nm nodes here.

The U.S. Department of Commerce announced that NY CREATES’s Albany NanoTech Complex, where IBM is a key partner, will house the NSTC EUV Accelerator, a key facility that will help secure leading-edge semiconductor research, development, and manufacturing in North America.

Every industry, every supply chain, every vehicle, even our schools, cannot function without computers. Semiconductor chips are the heart of computing that enables the modern world. Over the last few decades, semiconductor manufacturing supply chain has become increasingly unbalanced and brittle. We all saw what impact that had during the pandemic. Consumers couldn’t buy things like laptops or cars, due to the lack of available semiconductor chips. Semiconductors are not only critical for the economy but are also central to U.S. national security.

This was a large part of the reason Congress passed the CHIPS and Science Act in 2022. Its aim was to ensure that the U.S. continued to lead in developing and manufacturing cutting-edge chip technologies through investments in education and research, but also through reestablishing North America as a place where the devices we rely on every day are actually built.

The CHIPS Act established the National Semiconductor Technology Center (NSTC) to create the facilities that would be responsible for rebuilding America’s advanced semiconductor supply chain. The US Commerce Department created Natcast, a division tasked with managing the NSTC consortium. Natcast first set out to identify several facilities that would be responsible for ensuring America’s leadership in advanced semiconductor technology and a balanced supply chain.

One of the essential components to the semiconductor supply chain is extreme ultraviolet (EUV) lithography. This technology mirrors centuries-old artistic techniques to print devices, with dimensions up to a few nanometers, on wafers using a very short wavelength of light generated by a specialized laser-generated plasma. Much of IBM Research’s recent breakthroughs would not have been possible without the EUV machines from the company ASML, along with the ecosystem of equipment, material, and design companies that turned ideas into reality. One of the first such EUV ecosystems started more than a decade ago at the Albany NanoTech Complex.

Natcast identified that a national EUV center would be crucial to maintaining American leadership in semiconductor research, development, and manufacturing. The other proposed centers, a design and administration facility and a prototyping and advanced packaging facility, are planned to be announced at a later date. Between the three, they will foster a strong semiconductor research, development, and production pipeline in the US.

Today, Natcast announced that the new NSTC EUV Accelerator will be based at the Albany NanoTech Complex, which is owned and operated by NY CREATES, in New York state. IBM has been a key tenant at the complex for decades, and many of the company’s biggest breakthroughs in semiconductor research have taken place at the lab, including Nanosheet technology, and inventing 2nm nodes — the world’s smallest process technology for semiconductors currently being manufactured.

Albany EUV machine.jpg

The existing EUV machine at the Albany NanoTech Complex.

A decade ago, when IBM announced the world's first 7nm process technology, we said that EUV lithography would be necessary to enable that technology. Since then, it’s become the industry standard, and researchers are now looking at what comes next. To design and create the next generation of chips, ASML recently started shipping the next generation of EUV machines, called High NA (or numerical aperture) EUV, which can produce even smaller dimensions on a wafer with a high yield of usable chips.

The Albany NanoTech Complex is currently in the process of building a new research and development fabrication facility on its campus to house a High NA EUV machine, which will be the first public-private High NA EUV machine in North America. As construction continues, IBM researchers have already been working on machines at ASML’s facility in the Netherlands, and are making breakthroughs demonstrating the potential for future chip designs.

There’s around 150,000 sq ft of clean room space at Albany NanoTech, and NY CREATES is already planning to build another 50,000 sq ft in part to hold its High-NA EUV machine when it arrives. With the award of the NSTC EUV Center, NY CREATES says it should only take about three months to get operational with Natcast, and it can build even more space — up to another 100,000 sq ft — for future clean rooms as needed for the added research and development interest this will bring.

“The NSTC EUV Center will provide NSTC members with access to EUV technology to facilitate a wider range of research and a path to commercialization, including technologies with the most challenging feature sizes,” Natcast shared. "In addition to access to EUV technology, this center will also provide appropriate space for Natcast researchers and staff as well as member assignees to conduct research and collaborate in the facility.”

This is just the latest in a long string of breakthroughs and partnerships that have thrived in the upper Hudson Valley in the world of semiconductors, with IBM often at the forefront. “For 20 years, IBM and our partners at the Albany NanoTech Complex have worked together to create a thriving public-private ecosystem,” said IBM CEO Arvind Krishna. Now, with one of the most advanced semiconductor R&D facilities in North America, Albany is uniquely well positioned to support the United States in its mission to become a global semiconductor leader.

 

Updated CHIPS for America Weekly External Newsletter abridged masthead

FOR IMMEDIATE RELEASE​


October 31, 2024

Biden-Harris Administration Announces NY CREATES’ Albany NanoTech Complex as the first CHIPS for America R&D Flagship Facility and Planned Site for the estimated $825 Million CHIPS for America EUV Accelerator

New York Facility Will be Key Part of the NSTC and Expected to Drive Innovation in EUV Technology and Strengthen U.S. Semiconductor Leadership
Today, the Department of Commerce and Natcast, the operator of the National Semiconductor Technology Center (NSTC), announced the expected location for the first CHIPS for America research and development (R&D) flagship facility. The CHIPS for America Extreme Ultraviolet (EUV) Accelerator, an NSTC facility (EUV Accelerator), is expected to operate within NY CREATES’ Albany NanoTech Complex in Albany, New York, supported by a proposed federal investment of an estimated $825 million. The EUV Accelerator will focus on advancing state of the art EUV technology and the R&D that relies on it.

As a key part of President Biden’s Investing in America agenda, CHIPS for America is driven by the growing need to bolster the U.S. semiconductor supply chain, accelerate U.S. leading-edge R&D, and create good quality jobs around the country. This proposed facility will bring together NSTC members from across the ecosystem to accelerate semiconductor R&D and innovation by providing NSTC members access to technologies, capabilities, and critical resources.

“With this first proposed flagship facility, CHIPS for America is providing access to cutting-edge research and tools to the NSTC and its launch represents a key milestone in ensuring the United States remains a global leader in innovation and semiconductor research and development,” said Secretary of Commerce Gina Raimondo. “The research and development component of the CHIPS and Science Act is fundamental to our long-term national security and ensuring the U.S. remains the most technologically competitive place on earth. Thanks to President Biden and Vice President Harris, we are not just producing the world’s most advanced semiconductors; we are building a resilient ecosystem that will power everything from smartphones to advanced AI, safeguarding U.S. national security and keeping America competitive for decades to come.”

"This $825 million investment from the Biden-Harris Administration will cement Albany's leadership as a world class hub for entrepreneurs, researchers, and engineers in semiconductor innovation and R&D” said National Economic Advisor Lael Brainard.

EUV Lithography is essential for manufacturing smaller, faster, and more efficient microchips. As the semiconductor industry pushes the limits of Moore’s Law, EUV lithography has emerged as a critical technology to enable the high-volume production of transistors beyond 7nm, previously unattainable. As the NSTC develops capabilities and programs, access to EUV lithography R&D is essential to meet its three primary goals 1) extend U.S. technology leadership, 2) reduce the time and cost to prototype, and 3) build and sustain a semiconductor workforce ecosystem.

“With two decades of proven experience fostering effective public-private partnerships and more than $25 billion invested in semiconductor R&D, manufacturing, and workforce development since its founding, NY CREATES is uniquely positioned to support the NSTC’s mission to provide an open environment to accelerate research, reduce time to commercialization, and grow a sustainable semiconductor ecosystem in the U.S.,” said Under Secretary of Commerce for Standards and Technology and National Institute of Standards and Technology Director Laurie E. Locascio.

“The CHIPS for America EUV Accelerator underscores our commitment to developing and advancing next-generation semiconductor technologies here in the U.S.,” said Deirdre Hanford, Natcast CEO. “Through this collaboration with NY CREATES, Natcast and NSTC members will have access to essential EUV lithography tools and processes to facilitate a wider range of research and accelerate commercialization of the technologies of tomorrow.”

Natcast and NY CREATES, a non-profit advancing semiconductor R&D and workforce development that operates the Albany NanoTech Complex, expect to establish the EUV Accelerator for NSTC members to conduct next-generation semiconductor research and development activities. The EUV Accelerator, which will have initial operations available in 2025, will allow Natcast, NY CREATES, and NSTC members to work collaboratively to conduct research and development activities essential to enabling faster commercialization of innovative semiconductor technology and strengthening the U.S.’s technology leadership. Key capabilities at the EUV Accelerator are expected to include:
  • Access to cutting-edge EUV lithography tools and next generation R&D capabilities, including high numerical aperture (NA) EUV systems, with standard NA EUV expected by 2025 and High NA EUV in 2026.​
  • Convening and spurring collaboration with industry, academic and government partners to advance technological innovation.​
  • Dedicated NSTC on-site offices to support Natcast and NSTC member researchers.​
  • Support for programs that provide, foster, and grow a talented workforce.​
  • Efforts to grow NSTC membership and engagement while fostering an open, collaborative R&D environment with all NSTC facilities.​
The CHIPS for America NSTC Prototyping and National Advanced Packaging Manufacturing Program (NAPMP) Advanced Packaging Piloting Facility, and CHIPS for America Administrative and Design Facility are still forthcoming. The Department and Natcast expect to announce information in the coming months about the process for selecting affiliated technical centers.

Natcast and NY CREATES have signed a nonbinding Memorandum of Understanding (MOU) and expect the final contract to have an expected term of 10 years. The final contract is subject to due diligence, continued negotiations, and refinement of certain terms. The terms contained in the final contract may differ from the terms of the MOU being announced today. Learn more about the CHIPS for America R&D facilities here.
Learn more about the NSTC, membership, and how to join, at natcast.org/NSTCmembership.
Read the NSTC Strategic Plan here.
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The logo for the National Institute of Standards and Technology
 
Say what you will, Schumer and the NY delegation has turned upstate NY into a semiconductor giant.

The foresight to get the Albany Nanotech center created 20+ years ago, foster process R&D there, land GlobalFoundries HQ in Malta (and now its expansion), land “$100B” Micron site in Syracuse, and now gets the CHIPS EUV R&D site at that Albany Nanotech center.

Semiconductors in NY could have gone the way of the Dodo with the death of IBM manufacturing among others, but NY has brought it back bigger than ever.
 
Say what you will, Schumer and the NY delegation has turned upstate NY into a semiconductor giant.

The foresight to get the Albany Nanotech center created 20+ years ago, foster process R&D there, land GlobalFoundries HQ in Malta (and now its expansion), land “$100B” Micron site in Syracuse, and now gets the CHIPS EUV R&D site at that Albany Nanotech center.

Semiconductors in NY could have gone the way of the Dodo with the death of IBM manufacturing among others, but NY has brought it back bigger than ever.
Agreed. Alain Kaloyeros also deserves a lot of credit for his vision for creating Albany Nanotech. Maybe Intel and the US semiconductor industry would be better off if they gradually abandon Oregon and setup R&D and development in Upstate NY.
 
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