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Report: China ships first NIL lithography tool as 300-plus firms mobilize to rival EUV tech

Fred Chen

Moderator
Amid tightening US export controls on EUV lithography systems and related technologies, China's chip equipment sector has made a breakthrough. On August 1, Pulin Technology (Hangzhou) shipped its first domestically developed semiconductor-grade step-and-repeat nanoimprint lithography (NIL) tool, the PL-SR series, to a customer focused on specialized chip manufacturing.

If NIL proves scalable for mass production of advanced chips, it could challenge ASML's dominance in next-gen lithography. The milestone also signals China's progress toward achieving greater autonomy in high-end chip fabrication.

NIL is seen as a next-gen patterning method with the potential to replace or rival EUV and other conventional lithography techniques. It works by pressing nanoscale patterns onto a wafer using a mold, then etching the features into circuit structures. While the concept is simple, achieving semiconductor-level precision and yield demands rigorous control over mold quality, materials, system accuracy, and cleanroom environments — technical hurdles comparable to EUV.

Canon launched its own NIL tool for advanced chipmaking in 2023. The latest version, the FPA-1200NZ2C, was delivered in 2024 to the Texas Institute for Electronics (TIE) in the US.

Pulin's PL-SR series uses inkjet-based step-and-repeat NIL technology designed for sub-10nm nodes and is directly benchmarked against Canon's flagship system. It incorporates proprietary modules for mold profile control, inkjet resist dispensing, precise alignment, and residual layer control. The company claims advances in key metrics, including imprint aspect ratios, resist thickness uniformity, and material compatibility.

The PL-SR system has completed initial process validation for use in memory, silicon photonics, advanced packaging, and microdisplay applications. Its step-and-repeat function supports 12-inch wafer stitching, making it viable for future high-volume deployment.

Precision alignment remains the core hurdle Achieving sub-nanometer alignment accuracy remains a major challenge in chip manufacturing. Pulin's PL-SR addresses this through full-stack co-optimization of hardware, materials, and software, achieving average residual layer thickness under 10nm with less than 2nm variation.

Pulin aims to push alignment precision below 10nm and ultimately approach the 1nm range, bringing NIL into the same technical and economic territory as EUV systems.

The company stressed that tackling these challenges requires collective effort. It plans to strengthen partnerships with local research institutes and precision equipment firms to establish a self-reliant domestic supply chain for advanced chipmaking tools.

The shipment of the PL-SR marks the first commercial deployment of a China-developed step-and-repeat NIL system. Industry insiders see it as a significant shift from lab prototype to practical manufacturing tool.

Founded in 2017, Pulin has focused on core R&D and holds over 50 invention patents. Its NIL platform spans equipment, materials, and processing, placing it among the few globally with end-to-end capabilities in this space.

Over 300 Chinese players engaged in advanced lithography R&D China's progress in lithography was on display at the 2025 Advanced Lithography Technology Symposium in Suzhou, which drew participation from more than 300 domestic research institutes and companies. The event focused on next-gen lithography processes, equipment R&D, and materials innovation, reflecting China's broader push for self-sufficiency in chipmaking.

Key academic participants included Huazhong University of Science and Technology, Fudan University, and the Chinese Academy of Sciences. Domestic equipment makers like AMIES Technology and Hefei Haoyu Xinguang Technology presented progress in EUV laser components, multi-beam lithography, and packaging tools.

With global semiconductor supply chains growing more fragmented, China's push to build indigenous exposure and processing equipment could reshape the global competitive landscape.

Although China still trails global leaders like ASML and Canon in lithography, companies like Pulin are emerging as credible challengers with the potential to replace foreign tools in select applications.

 
Question: Will Nanoimprint Lithography replace Extreme UV Lithography?
Overview

The Semiconductor Lithography Race: NIL VS EUV ...

No, nanoimprint lithography (NIL) is not expected to replace extreme ultraviolet (EUV) lithography, but rather to complement it in specific applications. While NIL offers advantages in terms of cost and simplicity, EUV remains the dominant technology for high-performance logic chips due to its ability to achieve higher resolution and integration.NIL is expected to find its niche in photonics, biotechnology, and other specialized markets.
 
Question: Will Nanoimprint Lithography replace Extreme UV Lithography?
Overview

View attachment 3449
No, nanoimprint lithography (NIL) is not expected to replace extreme ultraviolet (EUV) lithography, but rather to complement it in specific applications. While NIL offers advantages in terms of cost and simplicity, EUV remains the dominant technology for high-performance logic chips due to its ability to achieve higher resolution and integration.NIL is expected to find its niche in photonics, biotechnology, and other specialized markets.
Largely due to its stochastic nature, EUV still requires multipatterning, which takes the shine off the initial claims by ASML. A big burden for NIL to gain any traction is building the infrastructure, just like it was a challenge for EUV. This would also require customer evaluations. I doubt EUV customers would do those evaluations anytime soon, but non-EUV customers could be thinking of it.
 
Question: What Happened to Molecular Imprints Nanoimprint Lithography?

Molecular Imprints, a company specializing in nanoimprint lithography (NIL), was acquired by Canon Inc. in 2014. The acquisition integrated Molecular Imprints' semiconductor business, including its NIL technology, into Canon's chipmaking equipment operations. Canon has since continued to develop and refine NIL technology, particularly for memory applications like flash memory, while also exploring its potential in other areas such as photonics and MEMS.
Question: Is Canon Developing Nano Imprint Lithography in Texas or in Japan?

AI Overview

Canon is developing Nano Imprint Lithography (NIL) technology in both Japan and Texas. Canon Nanotechnologies, a subsidiary based in Austin, Texas, focuses on research and development for commercializing NIL for the semiconductor industry. Simultaneously, Canon in Japan is also developing NIL technology, including the construction of a new factory in Tochigi prefecture to further advance the technology and its production.
 
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